With over 65 years’ experience, Group Rhodes has manufactured deep-drawing and ironing presses since the 1960s. Fielding and Platt has been heavily involved in the development of the Deep Drawing and Ironing press solutions.

The deep drawing and ironing (DDI) process was developed some years ago for the cold drawing of tubular components (i.e aerosol and gas canisters)  with single closed ends from circular blanks.

See Model Specification Below

The DDI Press

Rhodes Interform DDI press series are built to five standard specifications. The press is a horizontal, double-ended type using a punch and tool set at both ends, thus allowing drawing operations to be carried out on both the forward and return strokes. 

Applications

DDI Presses produce components used in a wide variety of applications including: 

  • Aerosol and gas canisters
  • Deep drawing and ironing of tubular components
  • Shock absorber tubes
  • Air bottles for skin diving
  • Airline filter bottles
  • Soda syphon bottles
  • Pressure vessels
  • Saucepans

 

Benefits

DDI Presses deliver a range of benefits such as: 

  • High productivity using both ends of the press
  • Reduced manufacturing costs
  • Long, consistently accurate tool life

 

Press Features

Rhodes Interform DDI Presses deliver product features including:

  • Choice of sheet feedstock or pre-drawn cups
  • Integral oil and coolant tank
  • Submerged hydraulic pumps
  • Adjustable main ram crosshead and die carrier housings
  • Quick-change dies and punches
  • Punch location safety interlock
  • Blank location safety interlock
  • Adjustable limit switches for fast approach, draw stroke etc

 

DDI Presses are used to produce components for various industries requiring that require high-quality tubular components, including: 

  • Fire service
  • Fire safety and training
  • Health and safety
  • Leisure
  • Entertainment

Specification

Press Length 'A'

5650mm

Press Width 'B'

1460mm

Press Height 'C'

1300mm

Press Pit Depth 'D'

-

Access Doors 'E'

-

Height to remove Pumps and Motors 'F'

-

Power at each Punch Variable: From

0,18MN at 80 bar

Power at each Punch Variable: To

0,75MN at 340 bar

Maximum Stroke of each Punch (Variable to suit tool sets)

1200mm

Toolbore Diameter

240mm

Toolbore Length

600mm

Punch Speed From

80mm/sec at 340 bar

Punch Speed To

335mm/sec at 80 bar

Installed Power: Main Pump

75kW

Installed Power: Auxiliaries

9kW

Air-line Pressure Supply

5,5 bar

Press Length 'A'

6750mm

Press Width 'B'

2970mm

Press Height 'C'

2300mm

Press Pit Depth 'D'

735mm

Access Doors 'E'

950mm

Height to remove Pumps and Motors 'F'

800mm

Power at each Punch Variable: From

0,35MN at 96 bar

Power at each Punch Variable: To

1,2MN at 345 bar

Maximum Stroke of each Punch (Variable to suit tool sets)

1680mm

Toolbore Diameter

340mm

Toolbore Length

650mm

Punch Speed From

75mm/sec at 345 bar

Punch Speed To

277mm/sec at 96 bar

Installed Power: Main Pump

112kW

Installed Power: Auxiliaries

20kW

Air-line Pressure Supply

5,5 bar

Press Length 'A'

8960mm

Press Width 'B'

2910mm

Press Height 'C'

2315mm

Press Pit Depth 'D'

750mm

Access Doors 'E'

600mm

Height to remove Pumps and Motors 'F'

800mm

Power at each Punch Variable: From

0,58MN at 96 bar

Power at each Punch Variable: To

2MN at 345 bar

Maximum Stroke of each Punch (Variable to suit tool sets)

2410mm

Toolbore Diameter

400mm

Toolbore Length

1100mm

Punch Speed From

75mm/sec at 345 bar

Punch Speed To

227mm/sec at 96 bar

Installed Power: Main Pump

112kW

Installed Power: Auxiliaries

31kW

Air-line Pressure Supply

5,5 bar

Press Length 'A'

9440mm

Press Width 'B'

3500mm

Press Height 'C'

2315mm

Press Pit Depth 'D'

750mm

Access Doors 'E'

400mm

Height to remove Pumps and Motors 'F'

900mm

Power at each Punch Variable: From

0,7MN at 96 bar

Power at each Punch Variable: To

2,5MN at 345 bar

Maximum Stroke of each Punch (Variable to suit tool sets)

2600mm

Toolbore Diameter

400/500mm

Toolbore Length

1650mm

Punch Speed From

75mm/sec at 345 bar

Punch Speed To

277mm/sec at 96 bar

Installed Power: Main Pump

220kW

Installed Power: Auxiliaries

28kW

Air-line Pressure Supply

5,5 bar

Press Length 'A'

10700mm

Press Width 'B'

4850mm

Press Height 'C'

2520mm

Press Pit Depth 'D'

750mm

Access Doors 'E'

400mm

Height to remove Pumps and Motors 'F'

900mm

Power at each Punch Variable: From

1,4MN at 95 bar

Power at each Punch Variable: To

5,1MN at 340 bar

Maximum Stroke of each Punch (Variable to suit tool sets)

2600mm

Toolbore Diameter

500mm

Toolbore Length

1650mm

Punch Speed From

66mm/sec at 340 bar

Punch Speed To

252mm/sec at 95 bar

Installed Power: Main Pump

450kW

Installed Power: Auxiliaries

50kW

Air-line Pressure Supply

5,5 bar

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