With over 65 years’ experience, Group Rhodes has manufactured deep-drawing and ironing presses since the 1960s. Fielding and Platt has been heavily involved in the development of the Deep Drawing and Ironing press solutions.
The deep drawing and ironing (DDI) process was developed some years ago for the cold drawing of tubular components (i.e aerosol and gas canisters) with single closed ends from circular blanks.
The DDI Press
Rhodes Interform DDI press series are built to five standard specifications. The press is a horizontal, double-ended type using a punch and tool set at both ends, thus allowing drawing operations to be carried out on both the forward and return strokes.
Applications
DDI Presses produce components used in a wide variety of applications including:
- Aerosol and gas canisters
- Deep drawing and ironing of tubular components
- Shock absorber tubes
- Air bottles for skin diving
- Airline filter bottles
- Soda syphon bottles
- Pressure vessels
- Saucepans
Benefits
DDI Presses deliver a range of benefits such as:
- High productivity using both ends of the press
- Reduced manufacturing costs
- Long, consistently accurate tool life
Press Features
Rhodes Interform DDI Presses deliver product features including:
- Choice of sheet feedstock or pre-drawn cups
- Integral oil and coolant tank
- Submerged hydraulic pumps
- Adjustable main ram crosshead and die carrier housings
- Quick-change dies and punches
- Punch location safety interlock
- Blank location safety interlock
- Adjustable limit switches for fast approach, draw stroke etc
DDI Presses are used to produce components for various industries requiring that require high-quality tubular components, including:
- Fire service
- Fire safety and training
- Health and safety
- Leisure
- Entertainment
Specification
- Model
Press Length 'A'
5650mm
Press Width 'B'
1460mm
Press Height 'C'
1300mm
Press Pit Depth 'D'
-
Access Doors 'E'
-
Height to remove Pumps and Motors 'F'
-
Power at each Punch Variable: From
0,18MN at 80 bar
Power at each Punch Variable: To
0,75MN at 340 bar
Maximum Stroke of each Punch (Variable to suit tool sets)
1200mm
Toolbore Diameter
240mm
Toolbore Length
600mm
Punch Speed From
80mm/sec at 340 bar
Punch Speed To
335mm/sec at 80 bar
Installed Power: Main Pump
75kW
Installed Power: Auxiliaries
9kW
Air-line Pressure Supply
5,5 bar
Press Length 'A'
6750mm
Press Width 'B'
2970mm
Press Height 'C'
2300mm
Press Pit Depth 'D'
735mm
Access Doors 'E'
950mm
Height to remove Pumps and Motors 'F'
800mm
Power at each Punch Variable: From
0,35MN at 96 bar
Power at each Punch Variable: To
1,2MN at 345 bar
Maximum Stroke of each Punch (Variable to suit tool sets)
1680mm
Toolbore Diameter
340mm
Toolbore Length
650mm
Punch Speed From
75mm/sec at 345 bar
Punch Speed To
277mm/sec at 96 bar
Installed Power: Main Pump
112kW
Installed Power: Auxiliaries
20kW
Air-line Pressure Supply
5,5 bar
Press Length 'A'
8960mm
Press Width 'B'
2910mm
Press Height 'C'
2315mm
Press Pit Depth 'D'
750mm
Access Doors 'E'
600mm
Height to remove Pumps and Motors 'F'
800mm
Power at each Punch Variable: From
0,58MN at 96 bar
Power at each Punch Variable: To
2MN at 345 bar
Maximum Stroke of each Punch (Variable to suit tool sets)
2410mm
Toolbore Diameter
400mm
Toolbore Length
1100mm
Punch Speed From
75mm/sec at 345 bar
Punch Speed To
227mm/sec at 96 bar
Installed Power: Main Pump
112kW
Installed Power: Auxiliaries
31kW
Air-line Pressure Supply
5,5 bar
Press Length 'A'
9440mm
Press Width 'B'
3500mm
Press Height 'C'
2315mm
Press Pit Depth 'D'
750mm
Access Doors 'E'
400mm
Height to remove Pumps and Motors 'F'
900mm
Power at each Punch Variable: From
0,7MN at 96 bar
Power at each Punch Variable: To
2,5MN at 345 bar
Maximum Stroke of each Punch (Variable to suit tool sets)
2600mm
Toolbore Diameter
400/500mm
Toolbore Length
1650mm
Punch Speed From
75mm/sec at 345 bar
Punch Speed To
277mm/sec at 96 bar
Installed Power: Main Pump
220kW
Installed Power: Auxiliaries
28kW
Air-line Pressure Supply
5,5 bar
Press Length 'A'
10700mm
Press Width 'B'
4850mm
Press Height 'C'
2520mm
Press Pit Depth 'D'
750mm
Access Doors 'E'
400mm
Height to remove Pumps and Motors 'F'
900mm
Power at each Punch Variable: From
1,4MN at 95 bar
Power at each Punch Variable: To
5,1MN at 340 bar
Maximum Stroke of each Punch (Variable to suit tool sets)
2600mm
Toolbore Diameter
500mm
Toolbore Length
1650mm
Punch Speed From
66mm/sec at 340 bar
Punch Speed To
252mm/sec at 95 bar
Installed Power: Main Pump
450kW
Installed Power: Auxiliaries
50kW
Air-line Pressure Supply
5,5 bar